Garments Manufacturing

Purpose is to establish a standardized work process for good team working.  Scope is the procedure will help to achieve our particular Goal. Responsible section in charge is responsible to implement the policy in production unit. Preparation of Input: v   As per Input plan QA’s CMS, Trims Card, Construction Sheet, How to Measure, collects BOM, measurement spec. v   As per production plan Quality Manager Will collects approved sample. v   QA, QAM, TC, MC & Production Responsible attend in the PP meeting. Meeting minutes Translate in local language to line supervisor & Quality inspector. Layout time: v   All Lay-out Responsible (Quality, M/C, T/C, and Line QC Prod.) should be present in the line. v   QA & technician give technical measurement on process. v   Quality & production T/C gives process standard on each process. QA will counter check that standard is correct. v   After completed 1 st bundl...

Cutting Quality Control: To be established a work process by which QC personnel able to run in a same path for continuous improvement.  The procedure can be control / feedback to cutting to produce smoothly & Good Quality production. Responsibility :  The responsible person in-charge of related department. Preparation for Bulk cutting: v   According cutting plan cutting Executive collects Approved sample, manufacturing order sheet, approved paper pattern / hard pattern & Marker paper with ratio chart. v   As per Order Qty. cutting Executive collects fabrics from WH & relaxes the fabric according estimated time. v   QA checks between ratio paper, marker paper, hard pattern & fabric inspection report. He confirms the marker with signature. v   QC makes mock up by style related parts to be check & ensure parts Shading. If have taken approval from Quality Manager or Merchandiser. v   According cutting plan ...

Fabric Inspection: To ensure that Fabric Quality are checked in a standard way and that inspection is accepted before sending to Production Lines This procedure applies to all Fabric from all Buyers and suppliers. Responsibility: Fabric Store Manager, Quality Manager, Production Manager, Merchandising Manager, Supply Chain Manager Procedure: v   Upon arrival of Fabrics in Warehouse, it is kept in Quarantine zone v   Warehouse issues a Fabric Inspection Request of the same to QAD. v   Fabric Quality Assurance Inspector checks the packaging – Check Moisture Level where applicable. Select the number of Roll to be inspected according to 4 point system v   The QA then pick quantity to be inspected from Roll: v   Small quantities up to 1000 MTR are 100% checked. v   The approved Trim cards and related documents like CMS are based upon for Inspection benchmark. v   Defects List is referred to for Critical –Major and Minor...