Cutting Quality Control:
To be established
a work process by which QC personnel able to run in a same path for continuous
improvement.
The procedure can
be control / feedback to cutting to produce smoothly & Good Quality
production.
Responsibility: The responsible person in-charge of related
department.
Preparation for Bulk cutting:
v According cutting plan cutting Executive collects Approved sample,
manufacturing order sheet, approved paper pattern / hard pattern & Marker
paper with ratio chart.
v As per Order Qty. cutting Executive collects fabrics from WH &
relaxes the fabric according estimated time.
v QA checks between ratio paper, marker paper, hard pattern & fabric
inspection report. He confirms the marker with signature.
v QC makes mock up by style related parts to be check & ensure parts
Shading. If have taken approval from Quality Manager or Merchandiser.
v According cutting plan cutting Quality Executive collects Fabric
inspection report, shade band chart & separated the shades as per groups.
Shade groups roll number he provides the Cutting Executive. Layer time cutting
Executive follows accordingly.
v According cutting plan cutting Quality Executive collects Fabric
inspection report, shade band chart & separated the shades as per groups.
Shade groups roll number he provides the Cutting Executive. Layer time cutting
Executive follows accordingly.
v QA ensures, fabric relaxation time is enough as per required hour.
v Before cutting, QA Executive check Approved sample & present in PP
meeting to be ensured that if there any new comments.
v For new order cutting In charge cuts (pilot run) all sizes (50 – 200)
pcs. After pilot run sewing completed QA Executive provides a report to cutting
Executive with the comments bulk cutting permission.
Layering time:
v Spreading time QI checks 10 points:
*Table Marking * Ends *Leaning * Tension * Narrow Goods * Remnants * Counts *
Fly height * Marker Placing * Fabric Fault. QC makes the reports as per
finding. If any roll fails for layer time finding faults, QI declare the rolls
for cut panel check.
v QA also confirm that the layering roll
is same shade.
v QA checks inside roll quantity by
calculating (lay length x lay qty.). If gets any shortage he makes roll inside
short report & submit to cutting in charge.
v QA also confirms that all layering
rolls fabric width has family standard.
After cutting:
v After cutting QI checks size wise Top,
Middle,& Bottom blocks (all parts)
base on 5 points: * Pattern check. * Miss Cut. * Rugged Cut. * Notches. & *
Marker Placing. If lot fails then QA makes report with percentage.
v QA shows the report to cutting
Executive / In charge. Acknowledge them with the signature.
v Cutting In charge takes necessary
steps for re- checking & rectify. After re check / rectify cutting in
charge calls QA for re audit. QI takes re inspection; if lot accepts then lot
allowed to making bundle. If lot again fails then QA share with QA Executive /
Quality Manager, they will take necessary steps.
Bundling check:
v After completed bundle in placed; QC’s
takes size wise 1.5 AQL bundle & checks: Color, size, Quantity, left /
right & bundle card. If found any one bundle mistakes, lot fails.
v QC’s makes report & informs
Cutting In charge. Cutting In charge takes necessary steps for re checking
& rectification. After re check /
rectify cutting In charge calls QC’s for re audit. QC’s takes re inspection; if
lot accepts then lot allowed passing to sewing Input.
Report:
v QC’s responsible to make Daily Basis
Report and to take sign, from cutting Manger and Cutting quality manager.
v Daily record kept and analyzes data
with review top 3 defect and find-out the actual root cause and to take
corrective action with preventive measure.
v QC’s makes Cut panel inspection reject
percentage report and inform to cutting In-charge.
v If any rejection report comes from
sewing floor QC’s verify that report & confirms the accuracy.
Re-cut procedure:
The
purpose of this procedure is to ensure all non-conforming bundles are
reprocessed at the cutting room.
This
procedure applies to all cut fabric on all styles.
Responsibility and authority: the Technical Manager, Quality Assurance Manager and the
Cutting Room
Manager are responsible for ensuring this procedure is carried out.
PROCEDURE
v When
the cutting room auditor identifies a non - conformity she records it on the
pattern inspection record document as a reject.
v She
then initiates the corrective / preventive action by filling in the cutwork
rejection sheet.
v The
non-confirming work is placed in a secure marked cage.
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