Skip to main content

Flow Chart of Garments Manufacturing Process / Technology:

A basic garment manufacturing flow chart is presented in the below:
Design
Pattern Making

Fit Sample Making

Production Pattern Making

Grading

Marker Making

Fabric Spreading

Fabric Cutting

Cutting Parts Sorting or Bundling

Sewing

Garments Inspection

Garments Ironing and Finishing

Final Inspection

Garments Packing

Cartooning

Shipment
 
Each process of garments manufacturing flow chart is discussed in the below with the details:
1. Design:
Design is provided by the buyer. After placing an order buyer send the technical sheet and art-work of an order to the merchandiser. This process is done by both manually or by using computer.

2. Pattern Making:
By following technical sheet and art-work, pattern of each garment style should be made. It’s done by both manually and by using computerized method.

3. Fit Sample Making:
The main target of making a fit sample is to follow the details instruction about that garments style. After making it’s sent to the buyer to rectify. It’s done by manually.

4. Production Pattern Making:
For bulk production, allowance added here with net dimension. Production Pattern Making is done by both manually and by using computer.

5. Grading:
During an order confirmation, the buyer suggests about the size ratio of that order. So that order should be graded according to the buyer’s instruction. Grading is done by manually or by using computer.

6. Marker Making:
Marker is a very thin paper which contains all the parts of a particular garment. To make the cutting process easy, it’s must be needed. Marker making process can be done by both manually and by using computer.

7. Fabric Spreading:
To cut the fabric properly fabric is spread in lay form. Fabric Spreading is done by manually or by using computerized method.

8. Fabric Cutting:
Fabrics have to cut here according to marker of garments. Fabric Cutting process is done by using manual method or computerized method.

9. Cutting Parts Sorting or Bundling:
Here, cutting parts have to sort out or make bundling to send these easily into the next process. This process is done by manually.

10. Sewing:
All the parts of a garment are joined here to make a complete garment. Sewing process is done by manually.

11. Garments Inspection:
After completing sewing, inspection should be done here to make fault free garments. Garments Inspection is done by using manual method.

12. Garments Ironing and Finishing:
Here garments are treated by steam; also required finishing should be completed here. This process is done by using manual method.

13. Final Inspection:
Finally the complete garments are inspected here according to the buyer’s specification. Final Inspection is done by manual method.

14. Garments Packing:
Complete garments are packed here by using buyers instructed poly bag. Garments packing are done by using manual method.

15. Cartooning:
To minimize the damages of garments, all the garments have to cartooned by maintaining buyers instruction. This process is done by manually.

16. Shipment:
After completing all the required processes it’s finally send to the buyer.

Comments

Popular posts from this blog

H&M SUPPLIER COLOR GUIDELINE

H&M has established this Colour Guideline to guide suppliers to achieve a quicker and better result in their colour work. For H&M Cosmetic products a separate Colour Guide Book is available. The guidelines and requirements in this Colour Guideline apply to all products in textile, leather/suede, plastic, bone, wood, metal, straw, paper etc. Colour evaluation using instrumental method should be used when applicable. All parts of a product are equally important to check according to the same guidelines; shell, details, accessories (including: threads, buttons, badges, zippers, interlinings, drawstrings, stoppers) etc. Therefore these guidelines are made for everyone involved in the colour process – garment makers, accessory suppliers, dyers, print houses, embroidery units etc. Each supplier to H&M is responsible for informing all of their suppliers and subcontractors about the content of these guidelines and requirements and to make sure that they al

How Can Improve Production Quality

To become quality conscious, it might look at improving existing quality standards at various stages of manufacturing process. Producing a good quality product is a result of combined efforts of management, employees and workers by developing system, implementing good practices in floor and setting up standards.  Following tips can help to improve quality at production. Communicate the importance of quality production to your employees and floor workers, and explain quality expectations by the management.  Maintain a clean and dry workplace, including storage rooms and shipping areas.  Select and utilize appropriate equipment in cutting, sewing and finishing processes.  Provide appropriate tools, machines and equipment to each department. Provide on-the-job training to workers for new comer with existing.  Plan an ongoing program for machine maintenance.  Establish agreed-upon quality standards with all fabric suppliers before purchase

Cutting Quality Control & Re-cut procedure.

Cutting Quality Control: To be established a work process by which QC personnel able to run in a same path for continuous improvement.  The procedure can be control / feedback to cutting to produce smoothly & Good Quality production. Responsibility :  The responsible person in-charge of related department. Preparation for Bulk cutting: v   According cutting plan cutting Executive collects Approved sample, manufacturing order sheet, approved paper pattern / hard pattern & Marker paper with ratio chart. v   As per Order Qty. cutting Executive collects fabrics from WH & relaxes the fabric according estimated time. v   QA checks between ratio paper, marker paper, hard pattern & fabric inspection report. He confirms the marker with signature. v   QC makes mock up by style related parts to be check & ensure parts Shading. If have taken approval from Quality Manager or Merchandiser. v   According cutting plan cutting Quality Executive collects